Interconnect Specialties, Inc.

 

It’s a good connection to have.

 

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Southern California

 

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Series 30

Modular Plugs
Unshieded

30s.jpg (10840 bytes)

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The 30 Series unshielded modular plugs offer superior performance for voice, data, and high-speed networking applications.   With mirror-smooth contact surfaces and locking strain relief, 30 Series plugs deliver an optimum number of mating cycles

Features/Benefits

  • Designed for easy termination and assembly
  • Ideal for datacom and mobile communcation applications
  • Electropolished contacts for optimum durability
  • Available in 4 to 10 positions, selectively loaded
  • Optional wire management systems provide simple termination of twisted-pair cable
  • Dual-point insulation-displacing contacts terminate 28 to 24 AWG stranded and solid conductors up to .037 [.939] OD
  • Locking strain relief for maximum pull strength
  • Selective or double-selective contact plating styles with plating options of 30 [.762 um] or 50 [1.27 um] micro inch gold
  • Numerous keying options
  • Three cable openings
  • Comprehensive offering of hand and production tools for easy termination
  • See How to Order for additional options

 

Specifications

Materials
Jack Housing: UL 94V-0-rated glass-filled thermoplastic
Contacts: Phosphor Bronze
Contact Plating: 50 microinches [1.27 um] selective gold plate

Electrical Characteristics
Current Rating: 1.5A (maximum) at 25d C
Voltage Rating: 150 VAC (maximum)
Low-Level Contact Resistance: 15 m(ohms) maximum allowable change (using Stewart Connector plug)
Dielectric Withstanding Voltage: 1000 Vrms, 1 min, (60Hz)
Insulation Resistance: 500 M(ohms) (minimum)

Mechanical Characteristics
Plug Tolerances and Dimensions: Compliant with FCC requirments

Environmental Characteristics
Operating Temperature: -40d C to 85d C

Approvals/Certifications
UL Component Recognized  CSA Certified
Meets requirments of FCC Part 68.5 when plated with 50 [1.27um] microinches of gold

Series 36

Modular Plugs
Shielded

36s.jpg (12320 bytes)

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The 36 Series shielded modular plugs provide a highly reliable connection to jacks for high speed networking applications.   Each plug is designed for ease of assembly and termination.  Superior shielding characteristics make the 36 Series plugs ideal for environments that require protection form EMI.

Features/Benefits

  • Designed for easy termination and assembly
  • Electropolished contacts for optimum durability
  • Available in 6 to 10 positions, selectively loaded
  • Optional wire management systems provide simple termination of twisted-pair cable
  • Dual-point insulation-displacing contacts terminate 28 to 24 AWG stranded and solid conductors up to .037 [.939] OD
  • External housing with built-in strain relief available
  • Selective or double-selective contact plating styles with plating options of 30 [.762 um] or 50 [1.27 um] micro inch gold
  • Numerous keying options
  • Comprehensive offering of hand and production tools for easy termination
  • See How to Order for additional options

 

Specifications

Materials
Jack Housing: UL 94V-0-rated glass-filled thermoplastic
Contacts: Phosphor Bronze
Contact Plating: 50 microinches [1.27 um] selective gold plate
Shieldeing: Tin-plated brass

Electrical Characteristics
Current Rating: 1.5A (maximum) at 25d C
Voltage Rating: 150 VAC (maximum)
Low-Level Contact Resistance: 15 m(ohms) maximum allowable change (using Stewart Connector plug)
Dielectric Withstanding Voltage: 1000 Vrms, 1 min, (60Hz)
Insulation Resistance: 500 M(ohms) (minimum)

Mechanical Characteristics
Plug Tolerances and Dimensions: Compliant with FCC requirments

Environmental Characteristics
Operating Temperature: -40d C to 85d C

Approvals/Certifications
UL Component Recognized  CSA Certified
Meets requirments of FCC Part 68.5 when plated with 50 [1.27um] microinches of gold

Series 37

Category 5, Modular Plugs
Unshielded and Shielded

37s.jpg (11419 bytes)

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Stewart Connector Category 5 modular plugs are designed to provide exceptional performance in high-speed communication applications.  All 37 Series plugs use electropolished, 50-microinch gold-plated contacts for the most reliable, long lasting performance.  And each plug is designed to be terminated with Stewart's standard hand or bench tools.

Features/Benefits

  • Superior Category 5 performance exceeds EIA/TIA-568A test specifications
  • Unique management bar facilitates loading of twisted-pair conductors for more precise alignment
  • IDC contacts terminate conductors up to .042 [1.067] diameter on .040 [1.016] centers
  • Available in both shielded and unshielded versions
  • Designed for high-speed networking applications exceeding 100Mb/s
  • Available with external grommet housing for shielded applications
  • See How to Order for additional options

71sts.jpg (8876 bytes)
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High Perfomance Single-Port Modular Jacks

71stm.jpg (11251 bytes)
'Click here' for more information on
High Perfomance Multi-Port Modular Jacks

 

Specifications

Materials
Jack Housing: UL 94V-0-rated glass-filled thermoplastic
Contacts: Phosphor Bronze
Contact Plating: 50 microinches [1.27 um] selective gold plate
Shieldeing: Tin-plated brass

Electrical Characteristics
Current Rating: 1.5A (maximum) at 25d C
Voltage Rating: 150 VAC (maximum)
Low-Level Contact Resistance: 15 m(ohms) maximum allowable change (using Stewart Connector plug)
Dielectric Withstanding Voltage: 1000 Vrms, 1 min, (60Hz)
Insulation Resistance: 500 M(ohms) (minimum)

Mechanical Characteristics
Plug Tolerances and Dimensions: Compliant with FCC requirments

Environmental Characteristics
Operating Temperature: -40d C to 85d C

Approvals/Certifications
UL Component Recognized  CSA Certified
Meets requirments of FCC Part 68.5 when plated with 50 [1.27um] microinches of gold
Meets Category 5 performance specifications as tested per EIA/TIA-568A

Tooling

Die Set Reference Chart

Series 36

 

 

Plug Description

Die Part Number

Reference Number

4-Contact, 4-Position
2-Contact, 6-Position
4-Contact, 6-Position
4-Contact, 6-Position Long Body
6-Contact, 6-Position
6-Position Offset Tab (OST/MMJ)
8-Contact, 8-Position
10-Contact, 10-Position
10-Contact, 10-Position RMK4-Key

2905001-01
2905002-01
2905002-01
2905003-01
2905008-01
2905009-01
2905005-01
2905010-01
2905012-01

BTA-101
BTA-102
BTA-102
BTA-103
BTA-106
BTA-109
BTA-104
BTA-110
BTA-110RMK4

Series 36

 

 

Plug Description

Die Part Number

Reference Number

6-Contact, 6-Position Shielded
8-Contact, 8-Position Shielded
10-Contact, 10-Position Shielded
10-Contact, 10-Position Shielded RMK4-Key
10-Contact, 10-Position Shielded K4-Key
10-Contact, 10-Position Shielded RMK4R-Key

2906252-01
2906253-01
2906255-01
2906256-01
2906257-01
2906260-01

BTA-106S
BTA-104S
BTA-110S
BTA-110S-RMK4
BTA-110S -K4
BTA-110SRMK4R

Series 37

 

 

Plug Description

Die Part Number

Reference Number

8-Contact, 8-Position Category 5
8-Contact, 8-Position Category 5 Shielded

2905014-01
2906253-01

BTA-104NCB
BTA-104S

Series 31

 

 

Plug Description

Die Part Number

Reference Number

6-Position Compu-Shield
8-Position Compu-Shield
10-Position Compu-Shield
15-Position Compu-Shield
25-Position Compu-Shield

2907501-01
2907502-01
2907503-01
2907504-01
2907505-01

BTA-CS6
BTA-CS8
BTA-CS10
BTA-CS15
BTA-CS25

 

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Tool Reference Chart

Hand and Bench Tools

 

 

Part Number

Reference Number

Tool Description

2940001-01

BTA-100

Bench-mount knuckle press for plug termination with BTA die set (sold seperately).  Best suited for applications with 1,000 to 50,000 terminations annually.

 

 

2940231-01

 

Ratchet-style hand tool best suited for field termination with BTA die sets (sold seperately) requiring up to 1325 lbs. of pressure.  Will not release until full termination is complete.

 

 

2940251-01

PTA-100

Bench-mounted, pneumatic press for plug termination with BTA series die sets

 

 

2940005-01

 

Ratchet style hand tool for crimping of 80 and 82 series cable-ready jacks

Power Bench Tools

 

 

Part Number

Reference Number

Tool Description

2800100-01

SS-20N

Electrically powered termination tool best suited for applications with 200,000 to 1,000,000 terminations annually.   Includes a programmable tester for detection of shorts, opens and crossovers.   Terminates 4- and 6-position plugs

 

 

2800101-01

SS-20S

Same features as 2800100-01. Terminates 8-position plugs.

 

 

2800102-01

SS-20NS

Same features as 2800100-01. Terminates 4-,6-, and 8-position plugs.

 

 

2800103-01

SS-20-NS-10

Same features as 2800100-01. Terminates 4-, 6-, 8-, and 10-position plugs.

Ferrule Crimp Tool

For use with 31 and 36 Series plugs.

Part Number

Description

Part Number

Description

2912501-01
2912502-01
2912503-01
2912504-01
2912505-01
2912506-01

.125 cable OD
.135 cable OD
.145 cable OD
.155 cable OD
.165 cable OD
.175 cable OD

2912507-01
2912508-01
2912509-01
29125010-01
29125011-01
29125012-01

.185 cable OD
.195 cable OD
.205 cable OD
.215 cable OD
.225 cable OD
.235 cable OD

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For more information, please call us at (714) 674-5090 or FAX (714) 674-5088.
Interconnect Specialties Inc.
590 West Central Avenue
Unit H
Brea, CA  92821
inspinc@aol.com